LVM612-F विंड जनरेटर

तपशील

• मॉडेल: AERO6GEN-F
• खंडtagई पर्याय: LVM612-F (12 Volt), LVM624-F (24 Volt)
• कामगिरी:
  • Amps output @12v: 0 to 30 based on wind speed (knots)
• माउंटिंग आवश्यकता:
  • The mast must be perfectly upright and rigid for correct wind tracking

भाग चेकलिस्ट

• 1: Generator with tail pivot and retaining washer fitted.
• 1: Tail Tube
• 1: Tailfin
• 1: Fan Hub Outer
• 1: Fan Hub Inner
• 6: Fan Blades
• 1: Hub Cover
• 6: M6 X 25 Stainless Steel Screws
• 9: M6 Stainless Steel Nyloc Nuts
• 12: M6 Stainless Steel Washers
• 6: Plastic Nut Covers
• 3: M6 X 35 Stainless Steel Bolts.
• 3: M8 X 30 bolts
• 3: M8 Washers
• 3: M8 Nyloc nuts with nut covers
• 1: Mounting Flange
• 1: Allen Key 6 mm A/F
• 1: M8 X 25 Allen Bolt With Spring Washer
• 2: Push fit connectors (Male)
• 2: Push fit connectors (Female)
• 1: Instruction Leaflet
• 1: Safety circlip

उत्पादन परिमाण

Aero6gen-F Performance
नोंद: द Amps output of a 24v model will be half shown above

PLEASE NOTE THIS GENERATOR IS NOT SUITABLE FOR USE ON YACHTS. THE FURLING OFFSET TAIL WOULD UNBALANCE IT ON A PITCHING YACHT.

हमी
Thank you for purchasing this product. It has been manufactured to exacting standards, and LVM Limited guarantees that should any defect in materials or workmanship occur within ONE YEAR of the date of purchase, we will repair or replace the defective part free of charge.

Damage caused by misuse, failure to follow instructions, negligence, modification, or transit damage will not be warranted. LVM Limited will not be liable for any loss of revenue or any consequential loss or damage to property or persons from any cause whatsoever. Retain your purchase invoice, as it will be needed in the event of a warranty claim.

काय झाकलेले नाही

• Damage due to lightning
• अयोग्य स्थापनेमुळे नुकसान
• चुकीच्या वायरिंगमुळे नुकसान
• Damage from flying debris caused blade damage.

माउंटिंग

फिरणाऱ्या ब्लेडमुळे वैयक्तिक इजा टाळण्यासाठी युनिट बसवताना खूप काळजी घेतली पाहिजे.
The generator is designed to be mounted onto a 2i2-inchh50.8 mm) diameter steel pipe. The pipe should have a minimum wall thickness of .156 inches (4 mm). Supplied with the generator is a mounting flange. This must be welded square to the top of the mast. It should be welded in three positions on the underside, between the mounting bolt holes. The top face of the flange should be welded all round. After welding, sand flat and paint. The generator is attached to the mast flange by the 3 M8 X 30 Hexbolts and Nyloc nuts.
टीप: THE GENERATORS’ PIVOT SHAFT IS CLAMPED TO THE ADAPTOR BY A SPECIAL LOCKING BOLT AND FACTORY TIGHTENED TO THE CORRECT TORQUE.IF, FOR ANY REASON, THIS IS REMOVED, A NEW M8 NYLOC NUT MUST BE USED AND TIGHTENED TO A TORQUE OF 450 POUND-INCHES.
The pipe should be firmly erected to prevent excessive sway in strong winds, either by fitting stays or by securing it to a rigid post or wall. To prevent accidents, it is important that the generator is mounted with at least 9 Feet (3 Metres) clearance between the blades and the ground. To gain maximum output, the generator should be sited so that there are as few obstacles as possible to the prevailing wind. The mast must BEIS PERFECTLY UPRIGHT AND RIGID FOR THE AeroGen-F to operate AND TRACK THE WIND CORRECTLY AT ALL WIND SPEEDS.

The drawing above shows an Aero6gen mounted on a mast with the correct minimum blade clearance.

वाऱ्याचे वर्णन	मीन velocity in knots	Force Lbs.	Force Kg.
मंद वाऱ्याची झुळूक	9	1.3	0.6
मध्यम वाऱ्याची झुळूक	13	3	1.4
ताजी झुळूक	19	6	3.0
जोरदार वाऱ्याची झुळूक	24	10.5	5.0
मध्यम वादळ	30	16.5	7.5
ताजे वादळ	37	24.5	11.2
जोरदार वारा	44	35	16
संपूर्ण वादळ	52	47.5	22
वादळ	60	63	29
चक्रीवादळ	68	81	37

असेंबली

फॅन ब्लेड असेंब्ली
Assemble the fan using the M6 X 25 screws, M6 Nyloc Nuts, and M6 Washers. The best way to assemble the fan is to lay the Inner Fan Hub on a flat surface, blade sockets upwards, and then insert the 6 blades concave side (hollow side) upwards. See Fig. 1. Place the Outer Fan Hub on top, locating the blades in the sockets. Insert the 6 off M6 screws, washers, and nuts, and at this stage, only tighten the nuts sufficiently to lightly grip the blades. See Fig. 2. Turn each blade until the indicator mark on the blade and hub align as shown in Fig. 3. Note how the right-hand side of the blade indicator mark is set to align with the indicator mark on the outer hub. This sets the blade tip angle to 10 degrees. Then, finally, fully tighten the nuts and fit the M6 plastic nut covers. We recommend that the fan assembly be fitted after the generator is mounted.

टेलफिन असेंब्ली
Attach the tailfin onto the tail tube using the M6 x 35 long bolts, washers, and M6 Nyloc nuts.

इलेक्ट्रिकल डेटा
Aero6gen-F output wire colour Code – The Red output wire is POSITIVE (..+) The Black output wire is NEGATIVE (-).. Wire Rating – The output wires of the Aero6gen-F will require extending. Electrical systems lose energy from the resistance of the wire size used. The larger the wire size, ze the smaller the l; ss, however, larger cross-sectional area wire can be costly and in some cases more difficult to source. The following table shows recommended wire sizes; they are based on a 3% and 5% energy loss at an average wind speed of 20 knots. It is recommended that a minimum wire size of 4.0 sq mm be used.

सिंगल वायर लांबी

	0 - 5 मीटर		6 - 10 मीटर		11 - 20 मीटर
खंडtagई ड्रॉप (%)	3%	5%	3%	5%	3%	5%
12 volt Aero6gen-F	6.0 मिमी2	4.0 मिमी2	10 मिमी2	6.0 मिमी2	25 मिमी2	16 मिमी2
24 volt Aero6gen-F	4.0 मिमी2	4.0 मिमी2	4.0 मिमी2	4.0 मिमी2	6.0 मिमी2	4.0 मिमी2

Useful wire cross-sectional area mm2 conversion to AWG
2.5 mm2 = 14AWG, 4.0 mm2 = 12 AWG, 6.0 mm2 = 10 AWG, 10.0 mm2 = 8 AWG, 16.0 mm2 = 6 AWG, 25.0mm2 = 4AWG
If the Aero6gen-F is connected directly to the battery terminals, we recommend a 30 Amp १२ व्ही मॉडेल्स आणि १५ साठी फ्यूज Amp fuse fo24V4v Models is fitted in the red (positive) wire from the generator to the battery, so that if a dead short occurred, it would prevent serious damage to the wiring and the generator. The RED OUTPUT WIRE output is connected to the POSITIVE + terminal of the battery. The BLACK OUTPUT WIRE to the NEGATIVE terminal of the battery.

VOLTAGई नियम
The output wires of the Aero6gen-F can be connected directly to the terminals of the battery that requires charging; however, if the terminal voltage of the battery is not continually monitored for overvoltage (14.2v for 12v batteries nd 28.4v for 24v batteries), the battery can be seriously damaged. Fitting an LVM voltage regulator will protect the battery from becoming overcharged. You may well have chosen a voltage regulator when purchasing the Aero6gen-F, but we would recommend you read the section below, SELECTING THE CORRECT LVM VOLTAGE REGULATOR, to make sure you have purchased the correct unit. You may also consider installing an ammeter, voltmeter, or an ampere meter – all are available from LVM, part number as follows –
(LVM66) 0 –5A Ammeter, (LVM67) 0 –20A Ammeter, (LVM69) 0-15v dc Voltmeter (LVM200) Digital Amp तास मीटर

योग्य LVM व्हॉल्यूम निवडणेTAGई रेग्युलेटर
The output of the Aero6gen-F can be simply connected directly to the terminals of the battery that requires charging; however, if the terminal voltage of the battery is not continually monitored for overvoltage (14.2v for 12v batteries, 24v for 24v batteries), the battery can be seriously damaged. Fitting an LVM voltage regulator will protect the battery from becoming overcharged.

तापमान नुकसान भरपाई – This additional feature is available on all LVM regulators. If the battery is located in
a building where the ambient temperature is always around 20 deg.C, then standard regulators can be used. However, if you intend to locate a battery where temperatures may go down to freezing and perhaps rise to tropical temperatures, then you should install a regulator that is fitted with a temperature compensation circuit. This automatically allows the battery to be charged at a higher voltagतापमान कमी होते आणि व्हॉल्यूम कमी होतोtage if the temperature increases.
Simply add (-T) after the LVM Product No. Ie. 4SB12 –T.

There are two types of regulators suitable for the Aero6gen-F.

1. सिंगल बॅटरी रेग्युलेटर – LVM उत्पादन क्रमांक 4SB12, 4SB24 – हे युनिट्स फक्त बॅटरी टर्मिनल्सशी जोडलेले असतात आणि जर बॅटरी व्हॉल्यूमtage reaches 14.2v (12v systems) or 28.4 (24v systems), the regulator diverts power to a high-wattage wire-wound dump resistor. This regulator should NOT be used if you have any other form of charging system connected to the battery, ie. Mains charger/ shore power, engine-driven alternator.
   नोंद: These regulators draw a continuous small standby current of around 10mA – 15mA.
2. Twin battery regulators – LVM product No. 4TB12, 4TB24, 6TB12, 6TB24 – These units are connected between the output of the Aero6gen-F and the battery terminals. They control the actual output voltage of Aero6gen-F by diverting power to a high-wattage wire-wound dump resistor when their output voltage reaches 14.2v (12v systems) or 28.4 (24v systems). They have two Schottky blocking diodes built into the regulator that enable them to monitor and control the charge to two batteries, totally independent of each other, therefore making it ideal for separate charging of engine starting and domestic batteries. The battery with the lowest terminal voltage will be charged first, then gradually, when both batteries become fully charged, the Aero6gen-F output is automatically diverted to the dump resistor. This does two things: it stops the battery from overcharging and keeps the generator always on load.
   नोंद: These regulators draw NO standby current from the battery.

Also available from LVM are Diode Units – LVM product No. 4DU, 6DU
The 4DU, when combined with a 2TB or 4TB regulator, enables one additional battery to be charged. The 6, when combined with a 4TB regulator, enables two additional batteries to be charged. The Aero6gen-F and a Solargen module’s output may often be combined; the table below shows the recommended regulator for various systems.
नोंद: Two batteries wired in parallel are classed as one independent battery. Having selected the recommended regulator model from the table, simply add the voltage required, ed ie. 4TB12 for a 12v system or 4TB24 for a 24v system. If you cannot find your particular system or application within the table or require full wiring diagrams, please check our webसाइट www.lvm-ltd.com or call our sales office, which will email, fax, or post you copies.

VOLTAGई रेग्युलेटर टेबल

इन्स्टॉलेशन

कृपया स्थापनेदरम्यान या खबरदारींचे पालन करा

• शांत दिवस निवडा.
• स्थापनेदरम्यान मदत करण्यासाठी कोणीतरी उपलब्ध ठेवा.
• जनरेटर बसवल्याशिवाय ब्लेड असेंब्ली बसवू नका.

Whilst initially installing the generator or carrying out future maintenance, it is important that the fan assembly is stationary.

1. The Aero6gen-F output cables are stripped and ready to insert into one end of a butt sealed splice. This type of connector is suitable for 2.5 sq. mm cables. Strip one end of your output cable 5 – 6 mm, observing polarity. Insert them into the other end of the butt sealed splices and, using a crimping tool, crimp them. A hot air gun can seal the joint, or carefully use a cigarette lighter with the naked flame well away from the actual plastic, just use the heat. This will make the plastic ends contract and grip the cable, giving a waterproof joint. If you decide to use some other type of connector, which can accommodate a larger cable size, it must be rated at 30 Amps.
2. Thread the output cable carefully through the centre of your mounting tube. If the bottom of the tube is not accessible, a hole must be drilled to enable the cable to be brought out. Be sure to leave enough slack in the cable so that, if necessary, the generator can be removed.
3. Locate the generator on top of your mast mounting flange, and insert the 3 x M8 retaining bolt. Fully tighten the M8 Nyloc nuts.
4. Fitting the fan blade assembly onto the main shaft of the generator. Grease the an hub bore, then fit the fan assembly onto the generator main shaft, aligning the M8 clearance hole in the fan hub boss with the M8 tapped hole in the main shaft. Fit the M8 spring washer under the head of the M8 x 25 Socket Cap Screw. Insert the bolt through the M8 clearance hole in the outer fan hub boss and fully tighten it into the main shaft using the Allen key supplied (best to increase the leverage on the Allen key by fitting a tube or something similar to make sure it is fully tightened). See Fig. 4. Push the safety circlip into the shaft groove as shown in Fig. 5, then finally push fully into the gro. The black hub cover is then pushed onto the hub boss.
5. Fully grease the tail pivot shaft on the generator and the bearings in the tail tube assembly, fit the tail fin assembly onto the tail pivot, grease the top face of the bronze bearing, fit the retaining bolt and washer, tighten fully, and fit the plastic nut cover. See Fig. 6
6. The output wires are then connected to the battery. The RED WIRE is connected to the POSITIVE + terminal and the BLACK WIRE to the NEGATIVE – terminal. We recommend a 30 Amp १२ व्ही मॉडेल्स आणि १५ साठी फ्यूज Amp fuse for 224V models be fitted in the red positive. Cable from the generator to the battery, so that if a dead short occurred, it would prevent serious damage to the wiring and the generator. Note: Do NOT reverse the connections from the generator to the battery (ie, Generator Positive to battery Negative and generator Negative to battery Positive). Doing this will damage the rectifier and void your warranty.

चेतावणी: THE AERO6GEN-F SHOULD NOT BE ALLOWED TO RUN OPEN CIRCUIT. IN HIGH WINDS, HIGH VOLTAGES WILL BE PRODUCED: THE SUPPRESSION CAPACITORS CAN BE DAMAGED: THE FAN WILL TURN FASTER, R SUFFERING UNNECESSARY STRESS

देखभाल

The Aero6gen-F is designed to operate for long periods without needing any maintenance. The life of the generator and its performance will be enhanced if periodic inspection is carried out. For personal safety reasons, before carrying out any inspection, make sure you stop the generator from rotating. The following should be checked every 6 months.

• ब्लेड खराब झाले आहेत का ते तपासा आणि आवश्यक असल्यास बदला. खराब झालेले किंवा असंतुलित ब्लेड असलेले जनरेटर वापरू नका. यामुळे अनावश्यक झीज होईल आणि मुख्य बेअरिंग्जना नुकसान होण्याची शक्यता आहे.
• Check the fan hub and tail pivot assembly for tightness. (grease tail pivot)
• माउंटिंग अॅडॉप्टर आणि तुमची माउंटिंग सिस्टीम घट्ट आहे का ते तपासा.
• सर्व बाह्य विद्युत कनेक्शन घट्टपणा आणि गंज यासाठी तपासा.
• Wash down the generator with fresh, clean water to remove debris that can build up.
• After several years of use, the carbon brushes that collect current from the slip rings may require replacement.

Carbon brushes Pt. No. BRUSHES 781 are available, complete with full instructions. If you experience a problem with your Aero6gen-F, contact LVM to determine the nature of the problem. LVM will send you replacement parts and instructions needed to repair the generator. If the generator is returned for repair/service, you will be notified of the cost for carrying out the work and will incur the transport costs.

STOPPING THE AERO6GEN-F
Electrical stopping
A 20A double-pole on/off/on switch can be fitted as shown in the wiring diagram opposite. This will short-circuit the Aero6gen-F’s output, and the fan assembly will stop or slow down considerably, then the fan assembly can be tied off to the mast.
चेतावणी – THE BRAKE SWITCH SHOULD ONLY BE USED TO STOP/SLOW DOWN THE FAN ASSEMBLY BEFORE SECURING WITH A ROPE – IT SHOULD NOT BE USED AS A PERMANENT PARKING BRAKE

AER06GEN—F PARTS LIST

AER06GEN-F SPARE PARTS

ट्रबल शुटिंग

The AERO6GEN-F is designed to give many years of reliable service as it contains really only two moving parts and one electronic component; they are the permanent magnet rotor, the slipring brush assembly, and a rectifier. The only parts that can wear are: Main bearing ball races, pivot shaft ball races, and the carbon brushes, which make contact with the sliprings. For safety reasons, fan blades are designed to break off aarmorhahasaught in the fan.

साधी चाचणी
आउटपुट व्हॉल्यूम आहे हे सिद्ध करण्यासाठी एक सोपी चाचणीtage from the generator can be carried out whilst the generator is in its working position. Disconnect the generator’s output cable from the battery or the voltage regulator if fitted. With the fan turning in the wind and the two output leads open circuit, allow the fan to build up speed, then touch the two output leads together (shorting them), the fan should noticeably slow down and act as a brake. If this does not happen, check that your extension wire connection from the actual generator’s output cables is not corroded or has become disconnected. If there is a fuse fitted in the output cable, check that it has not blown. The above test can also be carried out by turning the generator’s main shaft by hand (in any direction to check the braking action.
नोंद: Although the instruction sheets supplied with the generator warn you not to run the generator in an open circuit condition, the tests can be carried out safely at wind speeds of up to 20 knots. (The reason we do not recommend generators be left in an open circuit condition is that at very high wind speeds, the suppression capacitors’ maximum voltagई ओलांडले जाऊ शकते आणि त्यांचा नाश करू शकते.
जनरेटरच्या चाचण्या आणि दुरुस्ती करण्यासाठी खालील साधने आणि उपकरणे आवश्यक असतील.

• A multimeter, which can read 0 – 100 volts DC, measures resistance, has a diode test, and a continuity (buzzer test).
• पोझी ड्राइव्ह स्क्रूड्रायव्हर.
• सर्कल पक्कड.
• सोल्डरिंग लोह आणि सोल्डर.
• हातोडा.
• PiA piece of hardwood, and a brass rod 12mm in diameter X 250mm long or similar.
• पिव्होट बेअरिंग बदलण्यासाठी, बेंच व्हाइस आवश्यक असेल.

आउटपुट व्हॉल्यूम मोजणेTAGE
With the generator in its operating position, disconnect the generator’s output cable from the battery or the TB regulator if fitted, and attach a multimeter set on 0 – 100 voltDCdc range to the two output leads. The following open circuit voltagखाली दर्शविलेल्या वाऱ्याच्या वेगाने मोजमाप केले पाहिजे. वारा जनरेटर बसवलेल्या उंचीवरच वाऱ्याचा वेग मोजणे सर्वात महत्वाचे आहे.

• १२ व्ही मॉडेल
  6 knots = 12v 10 Knots = 20v 15 knots = 32 20 knots = 45v
• १२ व्ही मॉडेल
  ६ नॉट्स = १२ व्होल्ट १० नॉट्स = २५ व्होल्ट १५ नॉट्स = ३५ व्होल्ट २० नॉट्स = ४७ व्होल्ट
• ओपन सर्किट व्हॉलtage
  0.06 Volts D.C. per rev. Aero6gen (12v) 0.12 Volt D.C. per rev. Aero6gen (24v)

खंड नसल्यासtage is present, check that your extension wire connection from the actual generator’s output cables is not corroded or has become disconnected. If there is a fuse fitted in the output cable, check that it has not blown. Check the output voltage again at the actual output cable. If there is still no voltage output, go to the instructions and tests listed under the heading NO OUTPUT.

कमी केलेले आउटपुट
Check that blades are set at the correct angle, and the concave side (hollow side) of the blade faces the wind. The main shaft of the generator should turn freely; however, there will always be a slight resistance, which is called the cogging effect. To check the starting torque/cogging effect of the generator is correct Sellotape on 4 – 5 pound coins. (40 – 50 grams) on the tip of a blade. Set this blade by turning the fan till it is horizontal, let go of the blade, and the fan should just start to turn. If the fan turns on ok as described above, then follow the instructions under the heading NO OUTPUT, with particular attention to the rectifier test. If the fan did not turn as described in the test above, follow the instructions and tests listed under headings KNOCKING/SCRAPING SOUND ONCE PER REVOLUTION, MECHANICAL NOISE, and NO OUTPUT.

आउटपुट नाही
Remove the generator from its mounting, taking off the tailfin and fan assembly. Remove the rear cover (6 ocrews) and hinge back the cover. A component called a rectifier that converts the 3 Phase A/C output voltage of the stator into D.C voltage is mounted on the inside of the cover. (Note: later models have also suppression capacitors soldered to the rectifier.) You will note that the rectifier has 5 terminals, 2 of which are marked + and-, the remaining 3 unmarked terminals are connected to the 3 output wires from the stator (3-phasea/c ~). Disconnect these 3 push fit connectors from the rectifier, then using a multimeter set on resistance measurement (ohms), check the resistance in turn of the 3 output wires (in pairs) from the stator. They should read 0.9 ohms 12v model, 3.5 ohms 24v model. When replacing the push-fit connectors to the rectifier after the test, there is no need to remember which order or terminal they came from, as they can fit on any of the 3 unmarked terminals.

एसी आउटपुट व्हॉल्यूम तपासत आहेTAGस्टेटरचा ई
Set the multimeter to read A/C volts, attach test leads to the 3 off stator output wires (in pairs), then turn the main shaft of the generator by hand (any direction) small voltage should be indicated on the multimeter. Check the stator and suppression capacitors; they should not look burnt or overheated. Check the tightness of stator retaining screws. If at any time the generator’s output leads have ever been connected to battery terminals the wrong way round, or the generator has been struck by lightning, t thenen the rectifier may have been damaged.

RECTIFIER TEST (Test and readings of a good rectifier)
डायोड चाचणीसाठी मल्टीमीटर सेट करा, नंतर तपासा: –

1. रेक्टिफायरमधून सर्व कनेक्टर डिस्कनेक्ट करा.
2. Attach the red test lead from the multimeter to the + terminal of the rectifier, and attach the black test lead to the – negative terminal. RESULT No Reading.
3. Reverse the test leads, i.e,. Attach the red test lead to the negative terminal of the rectifier, then the black test lead to the + plus terminal. RESULT 0.8 – 0.9 volts
4. Connect the test leads to the 3 unmarked ~ terminals of the rectifier in pairs. RESULT No Reading.

RECTIFIER TEST (Test and readings of a faulty rectifier)
डायोड चाचणीसाठी मल्टीमीटर सेट करा, नंतर तपासा: –

1. रेक्टिफायरमधून सर्व कनेक्टर डिस्कनेक्ट करा.
2. Attach the red test lead from the multimeter to the + terminal of the rectifier, and attach the black test lead to the – negative terminal. RESULT 0 Volts
3. Reverse the test leads, i.e,. Attach the red test lead to the negative terminal of the rectifier, then the black test lead to the + plus terminal. RESULT 0 Volts
4. Connect the test leads to the 3 unmarked ~ terminals of the rectifier in turn in pairs. RESULT 0 Volts

Refit the 3 off 33-phased stator output leads to the unmarked ~ terminals of the rectifier. Set the multimeter to read DC. volts. Attach the red test lead of the multimeter to the + terminal of the rectifier, then the black test lead to the – terminal. Turn the main shaft of the generator by hand (any direction. This should indicate a voltage on the multimeter. Refit Red and Black DC. Output leads from the rectifier. Refit the rear covering with a new gasket, making sure all wires are clear of the rotor. If in doubt about the condition of the rectifier, replace it with a new one.

स्लिपिंग्ज आणि ब्रशेस तपासत आहे
Remove the brush cover assembly (4 screws). Hinge back brush cover assembly, leaving the red and black wires attached. Check the condition of the sliprings and clean them if necessary. Check that the spring-loaded carbon brushes are clean and are free to move in the brush holder. Set a multimeter to continuity check (buzz test). Check there is continuity between the top carbon brush and the positive + terminal of the rectifier, then check there is continuity between the bottom carbon brush and the negative terminal of the rectifier. Check that there is continuity between the top slip ring and the red output cable of the generator. Then check that there is continuity between the blackout output cable of the generator. If no continuity is found on one or both output leads, check the soldered joint on the slipring. Resolder if necessary. Set the multimeter to read 0-15 volts DC. Connect the test leads of the multimeter to the brushes, the top brush is (Positive +),, bottom brush is (Negative -). Turn the generator main shaft by hand in any direction. If a voltage is present, then refit the brush cover using a new gasket. Attach the test leads of the multimeter to the output wires of the generator, then turn the main shaft again to check that a voltage उपस्थित आहे.

क्रांतीनंतर एकदा आवाज वाजवणे/कपडणे
Whilst the generator is in its working position, check that the M8 allen screw, which retains the fan assembly to the main shaft, is fully tightened. Also, check the tightness of all other fasteners on the fan assembly, mounting adaptor, and tailfin. Check that the safety circl,,ip which is fitted on the end of the main shaft, in front of the fan assembly, is not loose and making a noise. Remove the rear cover and check the condition of the rotor; it may be rubbing on the stator. The inner main bearing could be worn; check for axial and radial movement. Check the tightness of the 4off M5 stator retaining screws; this can cause a noise if slightly loose.

यांत्रिक आवाज
If the generator did not make the noise when first installed, but has very gradually developed a noise. Check the following –

1. Grease main bearings (recommended grease Castrol Spheerol L-EP2 or equivalent)
2. If the generator has been operating for 3 years or more, it may be that the main bearings need replacing.
3. If the generator is only quite new, the main shaft may have worn where the bearing inner race is located on the shaft.
4. The stator assembly has worked loose.
5. The fan assembly locking bolt is not fully tightened
6. Generator mounting arrangement not fully tightened.

If the generator did not make the noise when first installed, but has very suddenly developed a noise. Check the following –

1. If the noise developed after the generator had been subjected to very high wind speeds during storms, it may be that the three-phase rectifier has been damaged..
2. If the generator is only quite new, the main shaft may have worn where the bearing inner race is located on the shaft. The bearing assembly has worked loose. The fan assembly locking bolt is not fully tightened.
3. Generator mounting arrangement not fully tightened.

CHECKING MAIN BEARINGS
Remove the fan and check axial and radial play in the main front bearing. Remove the rear cover and check the inner main bearing in the same manner. If a large amount of play is found, replace the main bearings. Follow instructions listed REPLACING MAIN BEARINGS. Whilst the rear cover is removed, check the tightness of the 4 off stator retaining scre.ws

ELECTRICAL VIBRATION NOISE
As described on page one, it is normal for the Aero6gen-F to produce a very slight magnetic cogging vibration when rotating, and an electrical vibration whilst charging. This noise will be greatly amplified if the Aero6gen-F is mounted against a wall of a building. Well-known methods that can reduce vibration noise are listed below.

1. रबरने सिस्टममध्ये शक्य तितके फिक्सिंग बसवा.
2. Insert round insulation material (the type you fit around cold water pipes to stop them freezing during winter) into the bore of the mast.

पिव्हट बेअरिंग्ज बदलणे
Remove the generator from its mounting, taking off the tailfin and fan assembly. Remove adaptor-locking bolt and brush cover. Remove the bottom cover (2 screws). Clamp the pivot shaft in a vice, using jaw protectors so as not to damage the pivot shaft. Then, using a hammer against a piece of wood to protect the casting paintwork, tap out the pivot shaft assembly by hitting the base of the casting. The bearings can now be removed from the pivot shaft. Use Loctite bearing fit when refitting the new bearings to the pivot sshaft andto the generator housing. Apply silicone sealant to the bottom cover and the output wires within the adaptor when reassembling the pivot shaft assembly. Refit the brush cover using a new brush cover gasket.

INSTRUCTIONS FOR REMOVING AND REPLACING MAIN BEARINGS

आवश्यक भाग:

• 2 off – Main bearings – LVM Part No. Bearing 586
• 1 off – Rear cover gasket – LVM Part No. Gasket 548
• 2 off – Circlips 20mm – LVM Part No. Circlip 276
• 6 off – Rear cover retaining screws – LVM Part No. Screw 664
• 1 off – Small amount of Loctite 63

Tools and materials required: Hammer, Circlip pliers, Pozi drive screwdriver, a Piece of hardwood, and a brass rod 12mm diameter X 250mm long or similar.

1. Disconnect output leads, and remove the generator from the mast. Remove the fan and tailfin assembly.
2. मुख्य शाफ्टवरील पुढचा सर्कल काढा.
3. Remove 6 oflf-tapping screws retaining the rear cover.
4. Place a piece of hardwood on a concrete floor. Holding the generator with the rear cover held back and the main shaft towards, lift and force downwards the generator’s main shaft onto the piece of hardwood. This should displace the main shaft inwards. Alternatively, the main shaft can be pressed out or hammered out, but take care not to bruise the end of the main shaft.
5. मुख्य शाफ्ट/रोटर असेंब्ली आता मुख्य घराच्या आत सरकली पाहिजे होती.
6. Using a piece of brass rod, or similar, so as not to damage the end of the main shaft – tap the shaft through both the bearings and remove the otor assembly from the rear of the main housing.
7. Having removed the rotor from the casting. Check the main shaft for wear, particularly the areas where the main bearings were positioned. If the shaft wear is found to be excessive, a new shaft will have to be fitted. Contact LVM.
8. Using the brass rod and a hammer, knock out the main bearings from the casting.
9. Clean all the main bearing grease from the casting.
10. बेअरिंग्जच्या ओडीवर थोडेसे लोकटाइट बेअरिंग फिट लावून नवीन मुख्य बेअरिंग्ज पुन्हा बसवा.
11. मुख्य शाफ्ट स्वच्छ करा, नंतर स्टील पिकअपचे छोटे तुकडे काढण्यासाठी रोटर मॅग्नेट सेलोटेप (चिकट बाजू) ने स्वच्छ करा.
12. रोटरजवळील मुख्य शाफ्टवर आणि बाहेरील मुख्य बेअरिंगच्या बोअरमध्ये थोडेसे लोकटाइट बेअरिंग फिट करा.
13. Insert the main shaft/rotor assembly into the generator main bearings. WARNING! The rotor magnets are very powerful and will quickly draw the assembly into the stator. When the main shaft/rotor assembly is fully inserted, check that it rotates without rubbing.
14. Smear a little Loctite Bearing Fit on the outer main bearing inner race to the shaft. i.e., between the O.D. of the shaft and the I.D. of the inner race. Push the main shaft in and out a little to spread the Loctite between the outer main bearing bore and the main shaft.
15. Fit a new circlip
16. Refit the rear cover using a new gasket, making sure all internal wiring is clear of the rotor.

LVM Ltd.
Aerogen House, Old Oak Close, Arlesey, Beds. SG15 6XD. UK.
दूरध्वनी. ३ १९९४८३४५७१
फॅक्स. ३ १९९४८३४५७१
ई-मेल lvm.ltd@dial.pipex.com वरील ईमेल पत्त्यावर संपर्क साधा.
www.lvm-ltd.com
एलव्हीएम टेक्निकल web साइट www.lvm.ltd.dial.pipex.com

वारंवार विचारले जाणारे प्रश्न

Q: Is the AERO6GEN-F suitable for use on yachts?

A: No, the AERO6GEN-F is not suitable for use on yachts due to the furling offset tail that would unbalance it on a pitching yacht.

प्रश्न: उत्पादनासाठी वॉरंटी कालावधी काय आहे?

A: The product comes with a one-year warranty from the date of purchase. This warranty covers defects in materials or workmanship.

कागदपत्रे / संसाधने

LVM LVM612-F Wind Generators [pdf] मालकाचे मॅन्युअल LVM612-F, LVM624-F, LVM612-F Wind Generators, Wind Generators, Generators

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